OUR PROJECTS

In less than 4 years the team has gone from strength to strength having had the privilege to work with some of the world’s leading companies on their strategic projects.

CASE STUDY EXAMPLES INCLUDE:

PHARMA

CHINA, TOFFLON'S NEW GEN. PHIAL LINE

SCOPE OF WORK:

Tofflon machine was a 3 module unit that:

→ Forms the glass phials 1000 ppm and fills the same with liquid in a totally aseptic environment collated the phials and packs into the formation cell;
→ Packs the phials into a carton (including insertion of leaflet) – 300 ppm
→ Over wraps batched cartons with film ready for collation in case or shelf design

 

WHAT COMPOPACK DID:

→ A prototype machine in accordance with EU & USA pharma requirements;
→ A process design including  a complete re-haul of the Supply Chain process fulfilling  6S Black-Belt standards;
→As a result, the machine has been internationally recognized and certified. The design is the blueprint for all new generation machines (in this family 18 units have been supplied to their customers in China)

FOOD

AN INNOVATIVE SOLUTION FOR FRITO LAY'S STRIP-BAG

SCOPE OF WORK:

→ A traditional RSC casepacker reducing  the amount of power for semi-automatic solution for potato crisp packing was the specification received.
→ The space available required a complete redesign of the packing haul when moving from semi-automatic to fully automatic solution;

WHAT COMPOPACK DID:

→ We reduced  “air gap” and managed  filled bag collation without using traditional pick & place motorized robot systems that were too big and consumed too much power.
→ We employed Standard Stage-Gate-system methodology during the conceptual phase redesigned to process and measured energy savings Vs. traditional solutions;

BEVERAGE

ONE MACHINE, THREE SOLUTIONS FOR SUSTAINABLE COOFFEE

SCOPE OF WORK:

→ We designed a new packaging solution for making coffee capsules retaining form-function and being cost effective
→ The new solution needed to be perfectly interchangeable with already existing beverage erogators
→ A minimum shelf life system was designed and later it was successfully tested at COMPOPACK lab.

WHAT COMPOPACK DID:

→ An investigation was made about advanced material compatibility (plastic, aluminium and
others) to make sure that the machine was applicable in old and new technology systems
→ We built a prototype to prove the mechanical performance and the sealing process
→ After obtaining the patent, we installed ECOPOD in well known coffee pod producers

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